Warehouse Layout and Optimisation Manager

Brief summary of duties:

The Bathroom Brands Group has an exciting new opportunity at its National Distribution Centre (NDC) in Dartford. This is a chance to make a significant impact on the performance of the NDC, shaping the future of our warehouse operations through efficiency, innovation, and data-driven optimisation.

We are seeking a highly analytical and detail-oriented Warehouse Layout and Optimisation Manager to lead the design, efficiency, and continuous improvement of our warehouse infrastructure. This role is crucial in ensuring optimal inventory flow, maximising space utilisation, and aligning stock levels with sales performance and demand trends. The ideal candidate has a strong background in data-driven warehouse slotting, S&OP integration, and perpetual inventory control, ensuring seamless operations from product launch to discontinuation.

Key areas of responsibility:

Warehouse Layout & Optimisation

Design, implement, and continuously refine warehouse layouts to optimise storage capacity, picking routes, and material flow.
Conduct slotting analysis based on product velocity, sales trends, and demand forecasts to minimise travel time and improve order fulfillment.
Monitor warehouse performance metrics, adjusting location sizes based on SKU movement to maintain maximum efficiency.
Drive efficiency and innovation in storage methods to enhance productivity, reduce handling time, and improve space utilisation.

Sales Performance, S&OP, and Inventory Optimisation

Continuously review sales performance of products, adjusting warehouse configurations to align with shifting demand.
Work through the S&OP (Sales & Operations Planning) process to ensure optimal warehouse readiness for new product launches and smooth discontinuation of obsolete SKUs.
Analyse stock in transit, ensuring optimal stock placement upon arrival to avoid bottlenecks and overstocking in low-demand areas.

Perpetual Inventory Auditing & Control

To drive real-time inventory auditing to maintain high stock accuracy and reduce discrepancies.
Oversee and refine cycle counting programs, reducing the need for disruptive full physical stock takes.
Work directly with group auditors to ensure stock accuracy, compliance, and continuous improvement in inventory controls.
Utilize WMS and barcode tracking systems to automate inventory validation and streamline replenishment.

Operational Efficiency & Data Analytics

Conduct workflow analysis to identify inefficiencies in receiving, put-away, and picking processes.
Implement Lean, Six Sigma, and other process improvement methodologies to optimise operations.
Use data analytics and simulation modeling to refine warehouse configurations before full-scale implementation.
Work closely with procurement, logistics, and operations teams to ensure a seamless flow of goods from supplier to shelf.

Key internal and external relationships:

Warehouse
Planning team
Transport team

Key skills and qualifications:

Previous experience in a similar role is essential.
Proven expertise in warehouse layout design, slotting, and inventory optimisation.
Strong background in S&OP processes, sales performance analysis, and demand-based stock allocation.
Experience in perpetual inventory auditing, stock-in-transit optimisation, and warehouse automation.
Ability to drive innovation in storage methods to enhance productivity and efficiency.
Advanced proficiency in WMS, ERP systems, and warehouse simulation tools.
Experience in Microsoft D365 is an advantage.
Ability to analyse large datasets and translate insights into warehouse improvements.
Strong leadership, problem-solving, and continuous improvement mindset.

Benefits:

25 days’ holiday plus Bank Holidays;
Auto enrolment government pension scheme;
4 x salary life assurance;
Private healthcare salary sacrifice scheme;
Buying and selling of annual leave available;
Financial support programme available;
Access to an employee assistance programme;
Quarterly nights out with the team, paid for up to £25 per head;
Discounted gym membership at the Hilton doubletrees;
Christmas party and Summer Family Fun Day;
Discounted travel prices on Arriva public transport in Kent;
Contributory defined contribution pension scheme;
Premium watch such as Rolex for 10 year’s service;
Fabulous working conditions www.bathroombrands.com/behind-the-scenes